Code vessel repair requires a precise approach to ensure compliance with industry standards, including the American Society of Mechanical Engineers (ASME) code. We follow these critical steps to ensure code vessel repair meets the stringent requirements of industry standards.
- Thorough Inspection and Assessment. This involves visual and non-destructive testing methods such as ultrasonic testing, radiography, or magnetic particle testing to identify cracks, corrosion, or other forms of damage that may not be visible to the naked eye. The inspection will determine the cause of the damage, such as operational pressure, chemical exposure, or mechanical fatigue.
- Compliance with the ASME Code and Other Regulations. One of the most important aspects of code vessel repair is ensuring that all repairs comply with the ASME Boiler and Pressure Vessel Code (BPVC) and any other relevant local, state, or federal regulations. Before any repairs are made, our code vessel repair team reviews the original design specifications of the code vessel and certification documents to ensure compliance with the applicable ASME standards.
- Expert Welding and Material Selection. Welding is an important part of code vessel repairs and must be done precisely. Welders performing these repairs must be certified to the appropriate ASME standards and use welding techniques and materials compatible with the vessel’s original construction.
- Post-repair Testing and Certification. Once the repairs are complete, the vessel must undergo rigorous testing to verify that it meets all safety and performance standards. This typically includes hydrostatic or pneumatic testing, where the code vessel is subjected to pressure levels higher than its normal operating pressure to ensure the repairs can withstand operational stresses.
Code vessel repair is a highly regulated and precise process ensuring the safety and integrity of vessels in high-pressure applications. In industries like oil and gas or petrochemicals, where safety saves lives, we work hard to adhere to these steps during code vessel repair.